In order to meet the production needs of enterprise intelligent manufacturing, the whole production line is designed with the concept of intelligence, automation and unmanned, combined with international advanced equipment and production experience, taking into account the current domestic production status, and specially made a set of automated and semi-automated production lines for an enterprise in the automotive industry. On the basis of ensuring the business continuity and advanced nature of the business system, through scientific and reasonable planning and design and resource allocation and scheduling, the project goal can be achieved with minimal economic investment as much as possible, so as to effectively control the overall cost of the project. This program aims to improve the efficiency of customer sheet metal processing, in the batch of repetitive processes, mainly automated equipment, improve production efficiency, reduce personnel costs and management costs; in the connection of each process, first replace high cost collaborative software with labor, and complex tooling. With a unified standard system interface and communication protocol, the system can be compatible with similar equipment, and at the same time can adapt to the development of new technologies in the future. Hardware equipment adopts advanced level equipment and parts, and through advanced management experience and processing level, the performance and stability of the equipment supplied to users have reached the most advanced ranks in China.

According to the requirements of the enterprise, this project is a smart factory project, with multiple rows of warehouse materials as the center to support laser automation, tube cutting automation, safety guardrail, etc. The key components of the equipment are all foreign or Taiwanese products, and the quality is guaranteed. Adopting the teaching programming method, the operation is simple and easy to learn, and it can conveniently realize functions such as automatic loading and unloading.

layout

overall plan

Sheet metal laser cutting automation system:Covering raw materials warehousing, raw materials out of the warehouse, laser automatic feeding, plane galvanometer marking equipment marking, laser cutting, laser automatic sorting and unloading, manual sorting, automatic reporting, work in progress and transportation to other subsequent processes.

thickness detection

System flow description

Main interface of RCS robot scheduling control system

LMES machining process

dashboard